One of the most complicated parts of any car isn’t, perhaps rather surprisingly, the engine. I’d say that honor goes to the transmission, the very component responsible for translating your engine’s myriad of explosions, into usable power. Crack open a gearbox, and you can find a vast maze of valves, gears, pumps, clutches, shafts, and more. Hence, why a solenoid replacement can be quite complicated.
The transmission or ‘shift’ solenoid, after all, is what’s chiefly responsible for controlling the circulation of hydraulically pressurized transmission fluid. Otherwise known as “gearbox oil”, this fluid is essential for your transmission to function. Without its fluids, your car’s transmission would not only fail to shift and change gears. In addition to that, it’s deprived of its key source of lubrication and cooling, too.
Whenever you bring a car to the workshop, with some gearbox-related gremlins with it, the solenoid is often mentioned by the mechanic. But how is it that your shift solenoid could fail? Crucially, how much would a transmission solenoid replacement cost, and what would such a task entail? If you’re ready to get your car back up and running again, here’s all you need to know about a solenoid replacement…
As we’re trying to wrap our heads around what a solenoid replacement is, why not discuss the part in question… So, what’s a transmission or shift solenoid, in the first place? As we highlighted earlier, the primary role of the transmission solenoid is to control the flow of transmission fluid. The solenoid itself is an electro-hydraulic or electromechanical valve, which can be kept opened or closed when needed.
Some technicians also refer to it as a “solenoid pack”, as there your transmission has several different solenoids working together. The most important types are the (aforementioned) shift solenoid, lockup solenoid, and transmission control solenoid. Regardless, they all open and close – thus allowing the transmission fluid to circulate accordingly – based on input from your vehicle’s computer brain.
More specifically, the ECU (engine control unit) and the TCM (transmission control module), which can determine – based on input from various sensors dotted around the car’s powertrain – as to the correct moment and gearing to shift into. Typically, these computers and sensors gauge the velocity that your car is traveling at. Subsequently, sending electrical signals to the solenoids to let gearbox fluid flow.
Transmission solenoids are exclusively found in automatic gearboxes. That pressurized gearbox fluid is vital to the workings of a transmission. Hydraulically pressurized fluid – permitted to flow by your car’s solenoids – is the one engaging and disengaging the various parts of the transmission. Examples may include its gear sets, brake bands, and clutches. Without that pressure, your gearbox won’t function.
However, it’s not just the ability of your gearbox to function that is reliant on a solenoid replacement. If the solenoid is faulty, the transmission fluid pressure might be off, and this can impact performance, as well. Too much pressure let in by the transmission solenoid would induce harsh and aggressive gear changes. Or, and if the transmission fluid pressure is too low, there isn’t enough lubrication or cooling.
As a result, your gearbox would suffer erratic and odd shifting. Not to mention wearing out rapidly, or overheating, and prematurely failing. Your transmission fluid pressure can be altered on the fly thanks to the solenoids. Any signals and data are processed by a microcontroller, before opening and closing a solenoid respectively. Hence, ensuring that you can shift gears smoothly, quietly, and comfortably.
Here’s a step-by-step process of how they work:
The transmission solenoids, as we hinted before, come in a pack. There are varying types of solenoids, and they each perform different functions to facilitate controlling the flow of fluids. Usually, you’re able to find the solenoid pack in either the transmission control module or the valve body. The latter’s a maze-like assembly that contains passageways where fluids can travel throughout the transmission.
In short, a failure in this component – thus, requiring a solenoid replacement – will result in poor shifts and bad or erratic performance, besides excessive wear and tear on the gearbox. On the bright side, it can display very clear-cut symptoms whenever they’re just about an inch from death. By paying close attention to it, you may be able to facilitate a solenoid replacement before it’s too late.
Usually, this will come in odd shifting and behavior from the transmission, which you should be able to immediately spot as soon as you start driving…
As the solenoids begin to fail, hydraulic (transmission) fluid pressure is likely to have been thrown out of whack. Consequently, your gearbox’s many moving parts – clutches, gear sets, brake bands, and so on – are left without sufficient force to actuate. This results in your car’s transmission not working as it should, which is noticeable in the way it drives and changes gears.
Some examples include the transmission skipping or missing gears while shifting up or down. You may also notice the gearbox repeatedly changing back and forth between the same gears. Or, the gearbox might instead leave you stuck within a particular gear, and no matter what you do, it’ll refuse to shift gears. Elsewhere, it might shift aggressively and harshly, at too low or high of an RPM.
The type of failure suffered by individual transmission solenoids does vary. At times, they won’t open or close at the right time. Alternatively, only some of the solenoids (among the rest of the pack) may not function at all. Another stage or type of failure that the transmission solenoid can go through, is being permanently stuck opened or closed, as the plunger won’t retract or push open.
With a stuck solenoid, this prevents the transmission fluid from being able to flow into the valve body. In effect, causing a drop of pressure, and ensuring that your gearbox can’t shift into the correct gears. You’ll notice that your engine continues to rev upwards, even as you’re slowing down and braking. At other times, the transmission might stick you into neutral, and won’t shift to a different gear.
There are very tight tolerances as far as transmission fluid pressure is concerned in making sure that a gearbox can change gears smoothly and progressively. This is especially the case with the automatics that the vast majority of car buyers opt for. If the fluid pressure isn’t regulated and controlled properly by the solenoid, you can expect slow or delayed shifts.
It can leave you hanging within a select gear for far too long and would take ages just to move into a higher or lower gear. Sometimes, you may also feel as though the transmission is stuck somewhere in neutral, and wouldn’t permit you to move forward. This is noted in jerky or lurching gear shifts, as well as poor performance and tardy acceleration from your car.
Given that the solenoids are connected directly to your car’s computers – both the ECU and TCM – any issues that it faces will have been logged. Problems will be noted down as error codes, at which point you’ll see a series of warning lights appear on your dashboard. Most often, these would either be the Check Engine Light (CEL) or the transmission warning light.
Just remember that these warning lights can appear for any number of troubles relating to the engine and transmission. As for CEL, it can prompt issues as simple as the gas filler cap not being tight, or perhaps due to emissions-related faults. The only way for you to be certain as to what’s prompted the CEL to appear in the first place is by plugging in an OBD scanner. We’ll discuss more of that later.
Following the appearance of warning lights or problems detected by the car, it may prompt it to drive in its ‘limp home’ mode. This is a safety feature built into most vehicles to prevent you from stressing out the already compromised powertrain. It includes issues faced by the engine or transmission, such as in the case of a set of faulty gearbox solenoids.
The limp home mode will limit your vehicle to around 2nd or 3rd gear to limit your vehicle’s speed and usage. It might also prevent you from revving any higher than 2,500 to 3,000RPM, depending on your vehicle. This doesn’t immobilize the car completely, as it still allows you to drive, albeit very slowly. It’s a good opportunity to head down to your local workshop, to have it checked.
As we mentioned earlier, you can plug an OBD scanner or reader to extract error codes spat at you by the car. These are gathered and saved by the ECU and TCM, which can be immensely helpful in diagnostics and understanding what’s precisely wrong. This can enable you to analyze the error codes logged. Here are the common diagnostic error codes pertaining to a faulty transmission solenoid.
Note, these here are generic error codes, rather than manufacturer-specific ones. This list comes from the folks over at OBD2Pros, where you can learn more about what each diagnostic trouble code (DTC) means. If your error codes don’t match up with these, it should only be a quick Google search away.
Now, we come to the tricky question of how much does a transmission solenoid replacement cost? It’s a vital component of any automatic gearbox’s functionality, performance, and reliability, despite its tiny size. The good news here is that a solenoid replacement is among the more affordable repairs for transmission-related issues. That’s relatively speaking, of course, and the final tally does vary.
It’ll depend a lot on the make and model of the car you’re driving, and the gearbox it uses. More complex and high-tech transmissions may require more time and effort to replace the solenoids buried within. In short, that’ll lead to ever-increasing solenoid replacement costs. In general, however, you can likely expect a total bill of around $150 to $400, on average. This accounts for labor and parts, as well.
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To break it down further, the task of replacing a transmission solenoid at the local mechanic will take around 2 to 4 hours. Typically, a workshop would charge an hourly labor rate between $60 to $120. This far outweighs the price of the solenoid itself, which can be bought for as little as $15. Or, around $100 for the higher-end solenoids. Do bear in mind that the costs mentioned here are for a single unit.
If several of your solenoids fail at once and need replacement, you’ll have to add a bit more to the bill, especially for the parts. A pack of solenoids can be bought for approximately $50 to $300. Now, you’ll have to include slightly longer working hours for the mechanic to replace several solenoids instead of just one. In total, you’ll end up with a solenoid replacement cost of around $250 to $600 for a pack.
Additionally, you’ll need to factor in more complicated transmissions to work on. Therefore, you could also see the final bill for a solenoid replacement skyrocket to $700+. Even closer to $1,000 with luxury, heavy-duty, or high-performance vehicles. Several factors ultimately influence the lofty expense for solenoid replacements:
So far, we can conclude that the small size of a transmission solenoid doesn’t translate directly into it being a simple item to replace. Owing to the need to disassemble parts or much of the gearbox before we could even get to the solenoid, this means that a solenoid replacement cost is no trivial matter. As such, it would be best if we could avoid needing to replace the solenoid in the first place.
The bad news here is that transmission solenoids can’t last forever. If you regularly use your car, most expect a lifespan of around 1 to 3 years for the transmission solenoid. Although, this estimate is being rather pessimistic. Realistically, it’s hard to approximate when the solenoid is bound to fail. Thus, why paying close attention to the symptoms that we detailed earlier is a handy sign to get it fixed.
Any transmission solenoid will inevitably undergo immense wear and tear over time. It’s only a case of doing your best to care for it, which can aid in extending its lifespan. The most obvious way to maintain the longevity of your solenoid – and the rest of the transmission – is by regularly changing the transmission fluid. As they age, gearbox oil will get dirty, as gunk and sludge begins to build up.
Letting this old transmission fluid circulate in your gearbox can be damaging to the solenoid. It’s able to cause issues, such as debris, dirt, and gunk floating in the fluid jamming the solenoids. It could result in the plungers sticking or failing to open and close properly. On top of that, viscous, sludgy fluids are harder to circulate, forcing the solenoids to work harder to pressurize it, thus wearing them down.
Besides changing out the transmission fluid regularly, here are a few more prevention tips…
This should be a great place to sign off on our guide on solenoid replacement. While these individual solenoids are fairly tiny, they are consequential for your transmission’s operation. Faulty solenoids are easily capable of compromising your driving experience and vehicle performance. Not to mention, the additional stress that you’re putting on the gearbox, which could ultimately damage the entire thing.
Seeing how intertwined they are, solenoids aren’t exactly cheap to replace. It often requires removing much of the gearbox to even access it. Still, it’s well worth paying given that a brand new transmission would set you back thousands of dollars. Maintaining the solenoids is much easier, by comparison. All it takes is diligence on your behalf to make sure the transmission fluids are regularly changed.